High penetration diamond scribing wheel /LED glass cutting wheel (PCD wheel with cutting teeth )
We produce high penetration diamond scribing wheel, outer teeth PCD wheel. The edge of the wheel is made into regular and equal teeth with the features of 4-300 teeth and the teeth depth tolerance of ±1μm, so this helps to deepen the crack depth and improve glass cutting quality. Applications in touch screen, optical windows, LCD panels and substrates including TFT, CSTN and STN.

Features and advantages of high penetration diamond scribing wheels:
1). Stable cutting quality: During the service life of the wheel, the glass cutting quality is stable and constant.
2). Deepening the crack depth: Compared with normal PCD scribing wheels, the crack depth is much deeper after high penetration wheels scribe glass.
3). Controllable depth: The crack depth is controllable corresponding to user’s specific requirements. The crack depth may reach 50%-100% of the thickness of ultra-thin glass. When it is 100%, it avoids breaking the glass at the second time.
4). No thread shards.

Medium penetration diamond scribing wheel (micro teeth PCD wheel)

Features and advantages of micro teeth PCD wheels:
1). Compared with high penetration wheels, the edge of micro teeth wheel is sharper and the teeth are smaller. The number of teeth varies between 4 and 360 and the tolerance of teeth depth reaches ±0.5μm.
2). After micro teeth wheel scribes glass, the cutting line is narrower and both of the crack surfaces are hardly damaged. It is used to cut ultra-thin glass with the thickness of 0.15mm-0.5mm, for example TFT in need of bending test.
3). Micro teeth wheel performs stronger in skid resistance, avoiding the skid of wheels in glass cutting. It guarantees perfect cutting line and crack surfaces, and additionally continuity and uniformity of glass cutting.

Diamond scribing wheel (Non teeth LED screen cutting wheel),
Diamond scribing wheels can be collapsed into two groups: standard diamond scribing wheels and economical diamond scribing wheels. Both are applied to cutting glass with different thickness and hardness, because of the high cost-performance ratio and longevity, diamond scribing wheel are regarded as the expert cutters for borosilicate glass and tempered glass for example touch screen. Applications in LCD panel and substrate, touch screen, auto glass, solar cell glass, medical glass, glass production line, glass tubes.
1). Standard PCD wheels are polished on both sides and characterized by sharp edges, long service life, wear resistance and stable cutting quality.
2). Economical PCD wheels are ground on both sides and characterized by sharp edge, long service life, stable cutting quality and lower price.

Hybrid PCD scribing wheel (black&white high precision diamond glass/LED cutting wheel)
Hybrid PCD scribing wheels are mainly applied to cutting glass with the thickness of 0.1mm～5mm such as LCD panel and substrate, touch screen, optical windows, medical glass, auto glass, glass production line, ornamental glass, glass tubes.

Features and advantages of hybrid PCD/Diamond LED scribing wheels:
1). Having the advantages of standard PCD scribing wheels as well as top grade carbide wheels.
2). The service life is three times that of top grade carbide wheels, excellent cost-performance ratio.
3). The wall of the hole is extremely smooth, so the axles suffer from little abrasion. Hybrid PCD scribing wheels and carbide axles work together to reduce the productive cost.
4). Due to the adoption of particular PCD materials, the edge of hybrid wheels can be made into different forms as the edge of top grade carbide wheels as to satisfy different requirements from users.

Carbide scribing wheel
Features and advantages of carbide scribing wheel:
1). Adopting the same materials as Japanese top grade carbide wheels.
2). Adopting the advanced technology from Japan.
3). Equivalence to glass cutting quality and longevity of global top grade carbide wheels.
4). More competitive price.

We produce diamond glass cutters with high cost-performance ratio, which can be equipped with different types of diamond PCD scribing wheels such as high penetration PCD scribing wheels, standard PCD scribing wheels, hybrid PCD scribing wheels, carbide scribing wheels etc.

Features and advantages of diamond glass cutter:
1). Compared with common glass cutters, our diamond glass cutter is equipped with diamond scribing wheel.
2). Diamond glass cutter varies in types to meet the requirements to cut different thickness of glass. This helps to enrich and diversify glass cutting. At present the applicable thickness of glass varies between 0.2mm and 19mm.
3). Compared with common glass cutters, the service life of diamond glass cutter reaches 100,000 meters.
4). The design of wholly metal and knurling bar is more applicable for glass cutting. And the weight of bar helps to save human efforts. With the help of spring wheel holder and diamond scribing wheel, diamond glass cutting becomes smoother and the cutting quality becomes better.

Diamond Axle, PCD Axle, Carbide Axle
Productivity of diamond glass cutting depends on the adaptability between wheels and axles, and for axles, on wear resistance, tolerance of cylindricity, and precision of diameter and length. Lots of abnormal fluctuations in scribing quality and decreases in service life of wheels have connections with misuse or lack of hardness of axles. With respect to its various types of diamond scribing wheels, we produces the corresponding diamond axles, PCD axles. Due to the expert machine and equipment, the accuracy and longevity of the axles are guaranteed. PCD axles assure the competence and longevity of PCD wheels. When carbide wheels work with PCD axles, the service life of wheels is prolonged. Applications in collaboration with various types of scribing wheels in glass cutting.

Features and advantages of diamond PCD axles:
1). PCD axles prolong the service life of wheels.
2). Good adaptability between wheels and axles decreases the abrasion between them greatly.
3). PCD axles are inspected strictly before sale such as adaptability between wheels and axles, wear resistance, tolerance of cylindricity, and precision of diameter and length.

We produce LED/glass cutting wheel holders, with reference to different applications as well as different types of glass cutting machine, we supply various holders with the best adaptability for the corresponding equipment to cut LCD panels and substrates, touch screen, common glass, glass tubes, tiles etc. One of the most important factors that influence productivity of glass cutting is the precision of wheel holders and the adaptability between wheels and holders, and precision and longevity of wheel holders are guaranteed.

Features and advantages of wheel holders:
1). High precision: Wheels contact holders closely, which avoids the wrong cutting lines such as curve, slant or missing. Then the quality of glass cutting is improved a lot.
2). Wide applications: Holders are compatible with wheels and various glass cutting machine corresponding to users’ requirements.
3). Long service life: Due to the good adaptability between wheels and holders, the friction between them is very small. This helps to reduce the abrasion between wheels and holders, which prolongs the life of both wheels and holders.

Single head glass cutting machine
Single-head glass cutting machine is used to cut the glass with the thickness of 0.1～3mm such as borosilicate glass, soda-lime glass, quartz glass and float glass. Applications in LCD panels and substrates, touch screen, watch glass, auto glass, solar cell glass, medical glass, glass production line, glass tubes, etc.

Features and advantages of single-head glass cutting machine:
1). Metal Chassis is processed by once formation. The desktop is flat and precise especially for cutting optical glass.
2). The machine adopts CCD for cutting location device and double cross generator in order to achieve clearness and accuracy.
3). The moving system of the cutter head is composed of highly precise rods, tracks and high resolution decoder, which achieves the reliability, little error and high efficiency of the equipment.

Multi-head glass cutting machine
Multi-head glass cutting machine equipped with high grade PCD wheels is also used to cut the glass with the thickness of 0.1～3mm such as borosilicate glass, soda-lime glass, quartz glass and float glass. It is divided into two types, fully automatic and manual respectively. Applications in LCD panels and substrates, touch screen, watch glass, auto glass, solar cell glass, medical glass, glass production line, glass tubes, etc.

Features and advantages of multi-head glass cutting machine:
1). Non shard cutting improving productivity.
2). High precision guarantees the cutting size with little error.
3). Multi-head glass cutting machine is the only one that achieves high quality and efficiency ultra thin glass cutting in China. Its efficiency is 2-3 times that of traditional manner.
4). We took many considerations when designing the multi head glass cutting machine, so workers can operate the machine proficiently only after one-hour’s training. This shortens the training period of workers to a great extent and provides the very solution to poor capacity of most glass manufacturers.

E-mail: sales@china-superabrasives.com